The Future of Sustainable Electronics Manufacturing – IDTechEx

A new wave of electronics manufacturing is on the horizon, aiming to satisfy the increasing demand for sustainability and mitigate the impact associated with volatile energy prices. With the electronics industry accounting with regard to 4% of global greenhouse gas emissions, it requires substantial innovation to reduce its environmental footprint. Fortunately, this area has a lot of movement, with several potentially revolutionary technologies entering the scene. IDTechEx’s report, ” Sustainable Electronics Manufacturing 2023-2033 “, explores the particular key opportunities for sustainable innovation and the most promising new manufacturing approaches. The report concentrates on the fundamental building blocks associated with electronics — printed circuit boards (PCBs) and integrated circuits (ICs).

Additive production is expected to gain traction within the development of flexible PCBs. Source: IDTechEx

Incentives regarding Sustainable Electronics Manufacturing

Sustainability within the semiconductor and electronics industries is being driven forward by government mandates plus green investment initiatives. Increasingly relevant to the survival of traditional manufacturers is the conscious choice associated with the public in order to only purchase from, and even only work for, companies that prioritize sustainable practices.

Environmentalism is often perceived as an obstacle-laden with legislative red tape and burdensome disclosures. However , businesses that embrace environmentalism reap long-term rewards, and as such, the negative perception is replaced by one of opportunity. The implementation of low-emission manufacturing processes or the particular adoption of material recycling and recovery schemes can be the financially astute choice presenting an opportunity to reduce costs associated with energy consumption, waste treatment, and superfluous steps. Prioritizing environmentalism keeps the business ahead of the curve as legislation becomes stricter while positioning individual companies well to benefit from designated ESG expense.

As power prices rise globally, low temperatures plus rapid processing methods become more attractive. Some associated with these methods employ additive approaches that substantially cut waste by printing material only where needed. This spares manufacturers the costs and exhausts related to excess materials and etching required in conventional subtractive production. For example , switching to ingredient methods of PCB manufacturing may lower water consumption simply by up to 95% – an outcome that will could save the sector hundreds of millions associated with liters of water annually.

IDTechEx’s analysis expects component manufacturing to be particularly significant to the particular scaling associated with flexible printed circuit boards. Flexible PCBs are an important part of the emerging electronics market as they enable a wider variety of applications than conventional rigid consumer electronics. Flexible PCBs inherently require an overhaul of traditional processing : for example , using plastic or paper rather than standard FR substrates. Embracing a new technology enables scope for further changes, such as transitioning in order to new materials and preservative methods. Low-temperature processing may also be imperative intended for PCBs made on plastics such because polyethylene terephthalate (PET), considering that these have relatively low heat tolerances.

Adoption of PCB substrate components in 2033. Source: IDTechEx

Digitization to get Smart Manufacturing

Sustainable electronics manufacturing presents many opportunities to be more efficient, reduce waste, and improve cost-effectiveness. Lasting manufacturing can be facilitated through artificial intelligence plus Internet of Things. Using smart digital manufacturing methods to automate procedures as well as sensor technology in order to detect leaks and improper material usage can help companies to minimize waste materials and cut down on excess expenses.

Digital data analysis can help remove unnoticed steps and illustrate where to focus efforts to eliminate excess materials and energy consumption. Digitization is becoming increasingly popular, with many household name brands adopting similar measures. At the end associated with 2021, Apple announced it had joined Sustainable Semiconductor Technologies plus Systems (SSTS) – a program created by the Belgian research institute, imec, to lessen the environmental impact of semiconductor production. Imec’s SSTS program aims to improve sustainability by employing electronic solutions to identify improvements in 3 key areas: power consumption, green house gas emissions, and drinking water consumption. Many other well-known companies, including Microsoft, Amazon, and ASML, are known to be employing imec’s digital evaluation.

Reshoring Expected in order to Reduce Emissions

The particular past three years have been full of upheaval, with pandemics, trade wars, and energy crises dominating front-page headlines across the world. The turmoil has brought to sharp relief how fragile the multi-billion dollar electronic devices industry will be. The global chip shortage is a salient example of the particular damaging consequences of supply chain disruption.

While it may not be possible in order to immunize supply chains against all eventualities fully, there are acts that may be taken to minimize risk and decrease emissions. One method involves reducing dependency on geographic monopolies such as the Asia Pacific region, which currently dominates electronics manufacturing. Re-distribution of the electronics industry is gaining momentum of late, with hundreds of billions associated with dollars worth of funding going into revitalizing localized electronics manufacturing in the West, as outlined in both the US CHIPS & Science Act as well as the European Chips Act.

Progressively, access to renewable energy is becoming a major factor as businesses build brand new fabrication facilities. Samsung offers already achieved 100% renewable energy for all of its sites in the US and China, with other household name companies following suit, such since Apple, IBM, Intel, plus Nokia. The particular availability of renewable power sources varies substantially geographically, with the particular US and Europe leading the way with clean energy options compared to much of Asia Pacific (AP). Greater access to renewable energy may give the US plus Europe a brand new kind associated with leverage in order to encourage local manufacturing. Through substantial power savings and energy independence, the production of various electronic components is likely to become progressively cost-competitive with the Asia Pacific cycles region.

Additionally , since ‘reshoring’ will need the construction of new production facilities, there’s a substantial opportunity to design plus equip along with sustainability within mind from the outset. In contrast, in existing production lines, much associated with the equipment is already depreciated, growing the relative cost of new investments into more lasting manufacturing methodologies.


Government mandates are cracking down on exhausts, and public awareness and conscientiousness regarding global warming are growing, with numerous consumers making active choices to avoid certain companies. The electronics sector requires a good overhaul of traditional manufacturing approaches contributing to worldwide warming. Switching to low-toxicity, low-emission chemicals and processes is the key challenge to become addressed in the near future as more businesses commit in order to attaining net-zero targets. Additionally, it is important to stay in front of the curve as carbon prices might rise, making alternative energy the particular more reliable energy source to utilize.

Reducing the co2 footprint associated with the consumer electronics industry is a daunting task, particularly pertaining to well-established producers that are usually reluctant to divert from traditional strategies. Across the world, authorities and consumer pressure are forcing manufacturers to take on greater responsibility in reducing their emissions. IDTechEx’s analysis indicates that by embracing environmentally friendly manufacturing methods, companies can benefit financially and demonstrate significant reductions in environment impact. The particular rejuvenation from the European semiconductor industry presents the chance to build fabrication plants from scratch with durability as a priority. This means bypassing traditional legacy manufacturing processes and implementing new strategies and equipment that minimize waste plus lower emissions, for instance , making use of additive approaches rather than subtractive. A comprehensive analysis and exploration of eco friendly innovations inside the field can be found in IDTechEx’s statement, ” Sustainable Consumer electronics Manufacturing 2023-2033 inch.

This record analyses the many innovations planning to make electronics manufacturing more sustainable and how they are usually being deployed. It examines the current status and latest trends within technology performance, supply chain, and production while exploring the influence of major environmental policies. It also identifies the key challenges, competition, and innovation possibilities within ecological electronics manufacturing. IDTechEx provides 20 years of expertise covering emerging technologies, including imprinted and flexible electronics. Our analysts have closely followed the latest developments in relevant markets, interviewed key players across the provide chain, attended conferences, plus delivered consulting projects on the field.